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Project Information
HealthCare
Woe LR
Power Bi
Azure Databricks
Synapse
Improved Patient Care
Increaed Productivity
Reduction in cost associated with unnecessary staff
Industry:
Energy Supply
Techniques:
Random Forrest
Technology:
Power Bi
Azure Databricks
Synapse
Business Benefits:
  • Reduced load shedding
  • Faster response times
  • Increased operations at maximum efficiency
  • Ready to unlock the same results?

    Overview

    Energy suppliers face constant challenges in maintaining stable power output while preventing costly boiler failures and unplanned downtime.

    TrueNorth worked with a national energy provider to develop an AI-powered predictive maintenance solution that forecasts boiler performance, detects early warning signs of failure, and triggers automated maintenance actions to maximize grid efficiency.

    The Challenge

    Traditional maintenance systems relied on fixed schedules and reactive interventions.
    This approach caused:

    Frequent unplanned shutdowns impacting power delivery
    Increased maintenance costs due to delayed fault detection
    Slow response times to system anomalies

    The client needed a way to predict potential failures before they occurred, improving operational uptime and reducing the risk of load shedding.

    Our Approach

    TrueNorth implemented a real-time machine learning model to predict boiler overload risk and trigger preventative actions based on probability levels.

    1
    Automated Action Measures
    Integrated IoT sensor data to track key parameters such as:

  • Boiler air and coal mixture
  • Airflow rates
  • Temperature and load output
  • 2
    Predictive Modelling
    Developed a Random Forest model to calculate the probability of boiler trips, identifying thresholds for early warning and high-risk conditions.
    3
    Automated Action Measures
    Integrated IoT sensor data to track key parameters such as:

  • Reduce load output under high-risk scenarios
  • Activate extractor fans and ventilation systems
  • Schedule maintenance based on predicted failure probabilities
  • 1
    Collect & Correlate
    Collected and structured key datasets, including:
  • Demographics and population health data
  • Epidemiology and diagnosis statistics
  • Historical patient volumes and level-of-care requirements
  • 2
    Application submission
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    3
    Inspection
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    4
    Release Letter
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    5
    Premium Collection
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    6
    Insurance Permit
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    The Results
    Reduced load shedding through predictive load management
    Faster response times to potential failures
    Increased operational efficiency and consistent energy delivery
    Business Impact

    The predictive maintenance model enabled the client to maintain maximum output while avoiding costly interruptions.

     By shifting from reactive maintenance to AI-driven foresight, the company achieved greater reliability, operational efficiency, and sustainability in energy supply.

    What makes AI-based maintenance more effective than scheduled maintenance?
    AI predicts failures before they occur by analyzing live operational data, reducing unnecessary maintenance and avoiding costly downtime.
    Can this system integrate with existing SCADA or PLC infrastructure?
    Yes, the predictive models can ingest live data from existing industrial control systems and visualize results via Power BI dashboards.
    What measurable improvements were achieved?
    Reduced boiler shutdowns, faster intervention times, and consistent energy output at peak efficiency.